The Uster Quality Management Platform has brought significant changes to workshop personnel.
The Uster Quality Management Platform has brought significant changes to workshop personnel.
Finding important information in a busy textile factory can be quick and easy—or it can be a tedious task that makes time feel like it’s dragging. The constant influx of emails only adds to the burden. This is precisely why Hoa Tho Textile, a leading manufacturer in Vietnam, chose the Uster Quality Expert system for quick access to centralized critical data, enhancing efficiency and generating significant benefits.
Founded in 1962, Hoa Tho is one of the largest and oldest textile and garment enterprises in Vietnam. The company operates several spinning mills and aims to ensure that all its spinning mills maintain the same high quality standards to serve customers in high-demand markets such as the USA, Europe, Japan, and South Korea. Therefore, quality management must be comprehensive, incorporating data from various locations, instruments, and systems for rapid reporting and intelligent analysis.
One-Stop Quality Data
The Uster Quality Expert system is an advanced process optimization Quality Management Platform for various spinning processes. The single system provides complete transparency and comprehensive control, ensuring the quality of fibers, yarns, and fabrics. Consolidating all information in one place is undoubtedly the most valuable advantage of the Quality Expert system. Hoa Tho has connected its Uster AFIS Pro 2 single fiber tester, Uster Tester 6 drying instrument, Uster Tensojet 5 high-speed tensile tester, and Uster Quantum 3 clearing device to this single system.
With the Quality Expert system, spinning mill managers now have a common benchmark to compare the quality levels of each mill. They can now easily access quality information. Previously, creating quality reports took more time, and then distributing these reports via email was necessary. “This information took a long time to reach the right hands and was not always up to date. Now, the latest quality results can be obtained in real-time, and any necessary actions can be taken immediately,” said Nguyen Huu Khanh, manager of the spinning technology department at Hoa Tho Textile.
ComprehensiveVision
Connecting to the Uster Quality Expert system is the most effective way to optimize all processes in the spinning mill. As each associated instrument connects, the system enriches its insightful analysis with valuable intelligence. It is the ultimate Quality Management Platform that drives consistent quality at every stage of the spinning process. This was a key factor in why this Vietnamese spinning mill decided to invest. “For us, comprehensive control over quality in the opening, carding, spinning, and winding processes is crucial,” Nguyen said. The combination of 100% online monitoring, precise laboratory testing, and integrated intelligence provided by the Quality Expert system allows for predicting potential defects and preventing claims.
Data-driven preventive measures can bring significant benefits to yarn production, and Uster has noticed that customers greatly appreciate the various value modules of the Quality Expert system. Each of the five modules is based on applied intelligence and excels in specific areas. The Alarm Center establishes awareness and triggers action when problems arise, providing suggestions for problem-solving. The spinning mill analysis offers profound insights for data-driven decision-making, while Yarn Pre-Assessment elevates the spinning mill’s reputation among customers. The “star” elements within the value modules are comprehensive foreign fiber control and ring spinning optimization. Comprehensive foreign fiber control optimizes the foreign fiber spraying in the clearing process and the cutting frequency of the clearing device in the winding process in a state-of-the-art manner. Ring spinning optimization enhances spinning performance and provides quality transparency from small bobbins to full bobbins during yarn formation.
Feeling Good: Efficiency and Control
Among the various advantages of the Uster Quality Expert system, one is Nguyen’s secret favorite: “The Uster Mobile Alert app is a great tool for getting information while on the go or away from the spinning mill. Both I and the relevant personnel can receive notifications, allowing us to resolve most issues in the workshop more quickly. Our spinning mill management has been strengthened, reducing the number of issues that need to be reported to me,” he said.
Quality Management Platform is developed for decision-makers—but the biggest fans are actually the operators and administrators who use the system daily. “Personally, I have a better understanding of the quality produced by our various spinning mills while spending less time accessing the information I need. Regardless, I don’t want to go back to the era before the Quality Expert system,” Nguyen said.
The Uster Quality Expert system comes in two different versions—both maintaining standards in the final analysis. The system can be integrated into the Uster Tester 6 drying instrument or used as a standalone solution.
Advertisement
In the first week of operation, prices rose across the board; can the market smoothly transmit this trend?
The State Council has spoken! A strict ban on universal shutdowns. How will textile bosses develop in the future?
Market orders and foreign trade orders are being placed; is the textile peak season upon us?
Mid-year summary: The profitability of the cotton textile industry is gradually recovering!
Breaking news! A comprehensive reduction in reserve requirement ratios is coming! How to interpret this?
New media for cotton textile technology: shuttle radio, casual discussions, and textile assistance offer three major resources for free learning.
66 expert report videos are available for free viewing with a click!
New media for cotton textile technology offers a wealth of online textile learning resources for free to textile practitioners nationwide.
New media for cotton textile technology (WeChat ID: mfzjsxcm)
Some materials sourced from the internet. If there is any infringement, please contact for deletion. Please be sure to indicate the source when reprinting.
Business cooperation: Manager Chai 029-83553552
Contact for group joining: ALEX 029-83553543
Shuttle Lecture Hall – Xiao Xin (WeChat: suozi01)
Course consultation: Cindy 029-83553548
Reprint contact: Shasha 029-83553548
Manuscript inquiry: Editor Li 029-83553538
